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Journal of Technologic Dentistry 2024; 46(3): 84-92

Published online September 30, 2024

https://doi.org/10.14347/jtd.2024.46.3.84

© Korean Academy of Dental Technology

광중합형 프린터로 제작한 인공치아, 의치상, 모노블럭 총의치의 후경화에 따른 3차원 정확성 평가

김동연1, 양천승2, 이광영3

1경동대학교 치기공학과, 2동아보건대학교 치기공과, 3원광보건대학교 치기공과

Received: August 20, 2024; Revised: September 13, 2024; Accepted: September 19, 2024

Three-dimensional accuracy evaluation of post-curing of artificial teeth, denture bases, and denture base monoblocks manufactured by digital light processing

Dong-Yeon Kim1 , Cheon-seung Yang2 , Gwang-Young Lee3

1Department of Dental Technology, Kyungdong University, Wonju, Korea
2Department of Dental Laboratory, Donga University of Health, Yeongam, Korea
3Department of Dental Laboratory Technology, Wonkwang Health Science University, Iksan, Korea

Correspondence to :
Gwang-Young Lee
Department of Dental Laboratory Technology, Wonkwang Health Science University, 514 Iksan-daero, Iksan 54538, Korea
E-mail: leegy@wu.ac.kr
https://orcid.org/0000-0003-1826-6870

Received: August 20, 2024; Revised: September 13, 2024; Accepted: September 19, 2024

This is an Open Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/by-nc/4.0) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.

Abstract

Purpose: To evaluate the effect of post-curing on the three-dimensional (3D) accuracy of artificial teeth, denture bases, and denture base monoblock manufactured using digital light processing (DLP) technology.
Methods: Using an edentulous model, a 3D design was made for complete dentures. Three groups were printed by DLP: artificial teeth, denture bases, and denture base monoblock. The models were scanned, subjected to post-curing, and scanned again. Three-dimensional analysis was performed based on the post-treatment differences among the three groups. Statistical analysis was performed using SPSS Statistics ver. 22.0 (IBM), and the Mann–Whitney U-test and Kruskal–Wallis test were employed as nonparametric tests.
Results: The complete denture monoblock (CM) and complete denture artificial teeth (CA) groups showed the lowest and highest errors at 15.13 and 23.37 μm, respectively. The groups did not show significant differences (p>0.05). In the significance test among the three groups, no significance was found in the CA group; however, significant differences were found between the complete denture base (CB) and CM groups. In addition, the three groups showed significant differences (p<0.05).
Conclusion: Although deformation may occur during the post-curing process, it is within the clinically acceptable range. Future comparative studies using different 3D printers and searching for ways to minimize errors through optimization of the post-curing process are warranted.

Keywords: Artificial teeth, Complete denture, Computer-aided design/computer-aided manufacturing, Digital light processing, Post-curing, Three-dimensional print

Article

Original Article

Journal of Technologic Dentistry 2024; 46(3): 84-92

Published online September 30, 2024 https://doi.org/10.14347/jtd.2024.46.3.84

Copyright © Korean Academy of Dental Technology.

광중합형 프린터로 제작한 인공치아, 의치상, 모노블럭 총의치의 후경화에 따른 3차원 정확성 평가

김동연1, 양천승2, 이광영3

1경동대학교 치기공학과, 2동아보건대학교 치기공과, 3원광보건대학교 치기공과

Received: August 20, 2024; Revised: September 13, 2024; Accepted: September 19, 2024

Three-dimensional accuracy evaluation of post-curing of artificial teeth, denture bases, and denture base monoblocks manufactured by digital light processing

Dong-Yeon Kim1 , Cheon-seung Yang2 , Gwang-Young Lee3

1Department of Dental Technology, Kyungdong University, Wonju, Korea
2Department of Dental Laboratory, Donga University of Health, Yeongam, Korea
3Department of Dental Laboratory Technology, Wonkwang Health Science University, Iksan, Korea

Correspondence to:Gwang-Young Lee
Department of Dental Laboratory Technology, Wonkwang Health Science University, 514 Iksan-daero, Iksan 54538, Korea
E-mail: leegy@wu.ac.kr
https://orcid.org/0000-0003-1826-6870

Received: August 20, 2024; Revised: September 13, 2024; Accepted: September 19, 2024

This is an Open Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/by-nc/4.0) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.

Abstract

Purpose: To evaluate the effect of post-curing on the three-dimensional (3D) accuracy of artificial teeth, denture bases, and denture base monoblock manufactured using digital light processing (DLP) technology.
Methods: Using an edentulous model, a 3D design was made for complete dentures. Three groups were printed by DLP: artificial teeth, denture bases, and denture base monoblock. The models were scanned, subjected to post-curing, and scanned again. Three-dimensional analysis was performed based on the post-treatment differences among the three groups. Statistical analysis was performed using SPSS Statistics ver. 22.0 (IBM), and the Mann–Whitney U-test and Kruskal–Wallis test were employed as nonparametric tests.
Results: The complete denture monoblock (CM) and complete denture artificial teeth (CA) groups showed the lowest and highest errors at 15.13 and 23.37 μm, respectively. The groups did not show significant differences (p>0.05). In the significance test among the three groups, no significance was found in the CA group; however, significant differences were found between the complete denture base (CB) and CM groups. In addition, the three groups showed significant differences (p<0.05).
Conclusion: Although deformation may occur during the post-curing process, it is within the clinically acceptable range. Future comparative studies using different 3D printers and searching for ways to minimize errors through optimization of the post-curing process are warranted.

Keywords: Artificial teeth, Complete denture, Computer-aided design/computer-aided manufacturing, Digital light processing, Post-curing, Three-dimensional print

Fig 1.

Figure 1.Experimental design according to post-curing of photopolymerized complete dentures manufactured by digital light processing (DLP) printer.
Journal of Technologic Dentistry 2024; 46: 84-92https://doi.org/10.14347/jtd.2024.46.3.84

Fig 2.

Figure 2.Three-dimensional (3D) design of specimen. (A) Complete denture artificial teeth 3D design (CA group), (B) complete denture base (CB group), and (C) complete denture monoblock (CM group).
Journal of Technologic Dentistry 2024; 46: 84-92https://doi.org/10.14347/jtd.2024.46.3.84

Fig 3.

Figure 3.Specimen using digital light processing printer. (A) Specimen of complete denture artificial teeth (CA group), (B) specimen of complete denture base (CB group), and (C) specimen of complete denture monoblock (CM group).
Journal of Technologic Dentistry 2024; 46: 84-92https://doi.org/10.14347/jtd.2024.46.3.84

Fig 4.

Figure 4.Three-dimensional analysis design before and after post-curing.
Journal of Technologic Dentistry 2024; 46: 84-92https://doi.org/10.14347/jtd.2024.46.3.84

Fig 5.

Figure 5.Color difference map analysis of complete denture artificial teeth group. (A) Before post curing and (B) after post curing.
Journal of Technologic Dentistry 2024; 46: 84-92https://doi.org/10.14347/jtd.2024.46.3.84

Fig 6.

Figure 6.Color difference map analysis of complete denture base group. (A) Before post curing and (B) after post curing.
Journal of Technologic Dentistry 2024; 46: 84-92https://doi.org/10.14347/jtd.2024.46.3.84

Fig 7.

Figure 7.Color difference map analysis of complete denture monoblock group. (A) Before post curing and (B) after post curing.
Journal of Technologic Dentistry 2024; 46: 84-92https://doi.org/10.14347/jtd.2024.46.3.84

Fig 8.

Figure 8.Color difference map analysis. (A) Complete denture artificial teeth group, (B) complete denture base group, and (C) complete denture monoblock group.
Journal of Technologic Dentistry 2024; 46: 84-92https://doi.org/10.14347/jtd.2024.46.3.84

Table 1 . Before and after comparison analysis between two groups according to post-curing and comparison analysis between three groups according to post-curing (n=10).

Group*MeanMedianSD95% CIp-value

MinMax
CA (B)a109.76106.1014.7899.19120.330.123
CA (A)A114.35111.0512.23105.60123.10
CB (B)b145.04144.506.07140.70149.380.029
CB (A)B152.33151.906.81147.46157.20
CM (B)c109.85108.2011.91101.33118.370.043
CM (A)C118.55115.8011.24110.51126.59

SD: standard deviation, CI: confidence interval, CA: complete denture artificial teeth, CB: complete denture base, CM: complete denture monoblock, A: post curing after, B: post curing before..

ABCComparative analysis between three groups after post-curing CA (A), CB (A), and CM (A)..

abcComparative analysis between three groups before post curing CA (B), CB (B), and CM (B)..

*Reference data and scan data superimposing..


Table 2 . Comparative analysis of before and after post-curing among the three groups.

Group*MeanMedianSD95% CIp-value

MinMax
CA23.3721.109.3616.6730.070.053
CB15.8315.753.7713.1318.53
CM15.1310.956.2210.6819.58

SD: standard deviation, CI: confidence interval, CA: complete denture artificial teeth, CB: complete denture base, CM: complete denture monoblock, A: post curing after, B: post curing before..

*Scan data and scan data superimposing..


Table 3 . Combined CA and CB group data and comparative analysis with the CM group.

Group*MeanMedianSD95% CIp-value

MinMax
CAB19.9116.708.0416.0323.790.100
CM15.1310.956.2210.6819.58

SD: standard deviation, CI: confidence interval, CA: complete denture artificial teeth, CB: complete denture base, CM: complete denture monoblock, A: post curing after, B: post curing before..

*Scan data and scan data superimposing..

Integrate CA group and CB group data..


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Journal of Technologic Dentistry

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